
What is Geopolymer:
A hardened cementitious paste made from fly ash without Portland cement. It has greater compressive and tensile strengths, high strength gain rate, lower porosity and permeability, and greatly enhanced resistance to chemical attack compared with ordinary Portland cement (OPC) concrete. It combines waste products into a useful product, conserving landfill space and promoting sustainability, and compared with Portland cement, it features a 90% or greater reduction in carbon dioxide emission.



Curing:
An important difference between geopolymer and Portland cement is that the geopolymerization reaction requires the application of heat to take place. Curing temperatures ranged between 60 and 90 C depending on the properties of the fly ash used.


The big difference between geopolymers and regular Portland cement is that their setting mechanism does not depend on HYDRATION, but rather in a POLYMERIZATION, which happens in a short period of time, while cement's hydration is mostly completed within one month, and fully completed only until one year.
Uses:
Among the many potential uses of geopolymer materials are heat insulation for re-entry for space crafts and the storage of corrosive substances, however possibly the most significant use is as a replacement for PORTLAND CEMENT as a cementitious binder in the construction industry.
Properties:
Compressive strength: 6,000 – 16,000 psi (depending on the fly ash used).
Flexural strength: Approximately twice that of OPC.
Chemical resistance: Two to Five times greater resistance to sulfuric acid attack compared with OPC; virtually immune to sulfate attack.
Porosity/Permeability: Ten times lower than OPC utilized in typical structural applications.
Strength gain: Full strength is gained within 1 to 3 days; 80% of ultimate strength is gained within a couple of hours.
Setting time: 30 to 120 minutes
Fire Resistance: Non-flammable non-combustible.
Carbon dioxide emission: 10% or less compared with OPC (i.e., 90% CO 2 emission reduction).
Alkalis are incorporated in the geopolymer paste, therefore will not react with aggregates
Geopolymer does not have any phase that can lead to ettringite formation
Geopolymer's structure will allow much less ion penetration (Chlorine and Carbonate ions).
Small drying shrinkage due to the geopolymer's smaller capillaries and its overall higher density.